Product Details

Working Principle

The Pressure Mixing Tank operates through a systematic process: Raw materials (liquids, powders, or gases) enter the sealed tank via top-mounted nozzles. Driven by a variable-frequency motor, the high-efficiency agitator (e.g., spiral paddle or turbine) generates strong turbulence to blend components uniformly. The jacket layer circulates heating/cooling media (steam, hot water, or chilled brine) to control internal temperature. Pressure inside the tank is regulated by a back-pressure valve or vacuum system to maintain stable reaction/mixing conditions. Once mixing is complete, the homogeneous mixture discharges through bottom outlets, with parameters (pressure, temperature, agitation speed) monitored in real-time by the PLC system for automated control.

Features

Hygienic & Durable Design:

Constructed with FDA-approved 304/316L stainless steel, mirror-polished interior (Ra ≤ 0.4μm) eliminates dead zones, facilitating CIP (Clean-In-Place) cleaning.

Intelligent Automation:

PLC touch screen integrates pressure, temperature, agitation speed, and timer settings, enabling automated batch operations and data traceability.

Versatile Configuration:

Optional insulation jacket, vacuum kit, explosion-proof motors, sight glasses, and detachable agitators adapt to diverse scenarios (emulsification, dissolution, fermentation).

Safety Assurance:

Equipped with pressure relief valves, emergency stop buttons, and interlocked safety interlocks to comply with CE/UL standards.

Technical Highlights

Precision Fabrication:

Automated TIG welding, leak testing (PT/XT), and taper/detachable agitator designs ensure tank integrity and easy maintenance.

Energy Efficiency:

Spiral mixing paddles + variable-frequency drives minimize power consumption while maximizing mixing efficiency (typically reducing time by 20-40%).

Customized Sizing:

Volumes range from 100L (pilot scale) to 10,000L (industrial scale), tailored to production capacity.

Application Fields

Specialized in food processing (sauces, syrups, milk powders), beverage manufacturing (juice concentration, carbonated drinks), and pharmaceutical production (suspension mixing, API slurries). Also applicable to light chemical industries (cosmetics, pigments) where pressurized mixing, heating, or sterilization is required. This machinery supports global clients in enhancing product consistency, operational efficiency, and regulatory compliance (e.g., HACCP, GMP).

vAll machines can be customized to meet your specific requirements. Contact us for more details!