Product Details

Working Principle

Raw materials (oil phase, water phase, emulsifiers, etc.) are loaded into the tank sequentially. Under vacuum conditions, a high - shear homogenizer with rotor - stator geometry rapidly disperses and shears materials, forming fine droplets to create stable emulsions. The jacketed wall circulates heating/cooling media (steam, hot water, thermal oil) for precise temperature control (±1°C accuracy). Agitators ensure uniform mixing, while the vacuum system (≤ - 0.095MPa) removes air to avoid oxidation and bubble formation, guaranteeing product homogeneity and extended shelf - life. PLC programming enables automated batch or continuous production.

Features

Hygienic Design:

316L stainless steel construction with polished surfaces (Ra ≤ 0.4μm), slope bottom, and sanitary connections (clamp, tri - clamp) complies with food, cosmetic, and pharmaceutical hygiene standards (EHEDG, 3A, FDA).

Efficient Emulsification:

High - shear homogenizer (up to 15,000 rpm) achieves nano - level dispersion for superior emulsion stability.

Precise Temperature Control:

Jacketed wall with independent heating/cooling zones and PID control supports thermal sensitivity management.

Automatic Operation:

PLC + HMI control panel enables recipe management, real - time monitoring (temperature, vacuum, agitation), and data logging; safety interlocks (e.g., vacuum - linked lid locking) ensure safe operation.

Vacuum System:

Water ring/rotary vane vacuum pump eliminates dissolved air and prevents oxidation.

Modular Configuration:

Available in top - entry/side - entry homogenizer, single - layer/double - layer tank, and customizable capacities (50L - 10,000L).

Technical Highlights

Vacuum Technology:

Low - pressure environments suppress boiling points for heat - sensitive materials, enhance degassing efficiency, and remove dissolved air.

High - Shear Homogenization:

Leveraging mechanical cavitation and turbulence, the rotor - stator generates high linear speeds (up to 40 m/s) to produce sub - micron droplets for uniform emulsions/suspensions.

Jacketed Temperature Control:

Thermal fluid dynamics - optimized design ensures even heat transfer; supports steam, hot water, glycol, or thermal oil with insulation to reduce energy loss.

PLC Automation:

Industrial - grade PLCs (Siemens, Delta) and HMI panels enable IOT integration, conforming to ISA - 88 batch control standards; optional MES/SCADA connectivity supports smart manufacturing.

Sanitary Engineering:

Adheres to ASME BPE, 3A, EHEDG principles for CIP (Clean - in - Place) compatibility, with crevice - free designs and easy - disassembly components to prevent contamination.

Application Fields

Food Industry: Produces sauces (mayonnaise, ketchup), dairy products (ice cream, yogurt), beverages (plant - based milks), and shortenings, ensuring consistent texture and flavor stability.

Cosmetics & Toiletries: Manufactures creams, lotions, gels, and sunscreens with smooth application and strict particle size control.

Pharmaceutical Industry: Prepares topical formulations (creams, ointments), oral suspensions, and microencapsulation products with GMP compliance and batch traceability.

Other Sectors: Also used in chemical (silicone emulsions, adhesives), petrochemical (lubricant additives), and nutraceutical manufacturing for high - shear mixing processes.

vAll machines can be customized to meet your specific requirements. Contact us for more details!