Product Details

Working Principle

The Fermentation Tank creates a sealed and controllable internal environment for microorganisms (such as yeast, bacteria) to carry out fermentation. Through the jacketed layer, heating/cooling media (steam, hot water, cooling water, etc.) circulates to maintain the preset temperature. The agitation system stirs the medium and microorganisms uniformly to ensure full contact. Devices like pH electrodes and DO (Dissolved Oxygen) sensors real - time monitor key parameters. Operators can adjust these parameters via the control system to keep the fermentation under optimal conditions. After fermentation, the tank can discharge the fermented liquid, and the CIP system completes automatic cleaning.

Features

Material & Hygiene:

Constructed with food - grade SUS304/316L stainless steel. The mirror - polished inner surface (Ra≤0.4μm) and sanitary clamping connections minimize dead corners, meeting FDA/3A standards.

Intelligent Control:

PLC + touch screen control enables automated management of temperature, agitation speed, pH, DO, etc., with functions like data logging, alarms, and optional remote control.

Structural Design:

The jacketed layer ensures uniform temperature control. The cone - shaped bottom facilitates smooth discharge and CIP operations. Supporting legs with adjustable feet ensure stability on different floors.

Durability:

Corrosion - resistant surface treatment and high - standard welding extend the service life, reducing maintenance costs.

Technical Highlights

Material Technology:

Adoption of SUS304/316L stainless steel with precise thickness ensures both mechanical strength and hygiene, adapting to acidic, alkaline, and high - temperature environments.

Temperature Control Technology:

Jacketed design with PID control realizes ±1℃ temperature stability. It supports multiple media such as steam, hot water, cooling water, or refrigerant to meet different process needs.

Mixing Technology:

Multi - stage agitation paddles (e.g., anchor for high - viscosity media, turbine for low - viscosity media) are available, with variable frequency drive for stepless speed regulation to meet diverse mixing requirements.

Automation Technology:

PLC + HMI realizes real - time monitoring, data storage, and process traceability, improving fermentation consistency.

CIP Technology:

The integrated CIP system completes automatic cleaning with programmed water/chemical flow, reducing labor and ensuring thorough cleanliness.

Application Fields

Our Fermentation Tank is widely used in multiple industries relying on microbial fermentation:

Food Industry: Beer, wine, fruit wine brewing; soy sauce, vinegar fermentation; yogurt, cheese and other dairy products production.

Biopharmaceuticals: Antibiotics, vaccines, enzymes, amino acids, and other bio - active substance fermentation.

Chemical & Other Fields: Ethanol, organic acids, microbial feed additive production, etc.

It can meet the needs of different fermentation scales (from lab - scale of several liters to hundreds of cubic meters for industrial production) and support customized design based on specific process requirements (such as aseptic fermentation, high - viscosity medium fermentation).

vAll machines can be customized to meet your specific requirements. Contact us for more details!