Product Details

Working Principle

The Emulsifying Tank utilizes high-speed rotor-stator mixing to generate intense hydraulic shear forces. Raw materials are drawn into the high-speed rotor, forcefully expelled through a precisely engineered stator, and recirculated within the tank. This mechanical action breaks down particles, disperses immiscible phases (e.g., oil and water), and promotes molecular-level mixing, forming homogeneous emulsions critical for products like sauces, dressings, and beverages.

Features

Hygienic Design:

Sanitary welds, smooth interior surfaces, and quick-disconnect ports facilitate thorough CIP cleaning, complying with FDA/CE standards.

Customizable Capacity:

Available in 100L–5,000L tank sizes, suitable for batch or continuous production.

Advanced Controls:

PLC touchscreen interface enables programmable speed, temperature, and mixing duration settings, ensuring repeatable results.

Durability:

Constructed from food-grade 304/316L stainless steel, with optional explosion-proof motors for hazardous environments.

Technical Highlights

Mixing System:

High-efficiency emulsifying head with adjustable shear rates (50–3,000 rpm) for optimal energy transfer.

Insulation Options:

Jacketed tank design supports heated/ chilled processes via steam or glycol circulation.

Automation:

Integrated sensors monitor viscosity, pH, and fill levels, with data logging capabilities for HACCP compliance.

Application Fields

Widely used in food manufacturing for:

Condiments: Mayonnaise, mustard, salad dressings.

Beverages: Juice concentrates, dairy shakes, protein supplements.

Bakery: Cream fillings, icings, and emulsified shortenings.

Confectionery: Chocolate tempering, candy coatings, and fudge production.
Also applicable in cosmetics and pharmaceuticals for similar emulsification needs.

This tank combines precision engineering with food-grade safety, making it a reliable solution for international clients seeking high-quality, consistent emulsified products.

vAll machines can be customized to meet your specific requirements. Contact us for more details!