Product Details

Working Principle

The Shear Emulsifier operates via a high-speed rotor-stator mechanism. The rotor, driven by a variable-frequency motor, rotates at speeds exceeding 3,000 rpm, generating intense hydraulic shear, turbulence, and cavitation. As material is drawn into the rotor, it is forcefully expelled through precisely engineered stator slots, subjecting particles to extreme mechanical stress. This process reduces particle size, distributes fat globules or solids evenly, and creates stable emulsions or suspensions in a single pass, eliminating batch-to-batch inconsistencies.

Features

Sanitary & Durable Design:

Constructed from food-grade 304/316L stainless steel with polished surfaces (Ra < 0.8 μm), ensuring easy cleaning (CIP/SIP compatible) and corrosion resistance.

Modular & Customizable:

Available in capacities from 50L to 5,000L, with options for top/side entry motors, PLC automation, and insulated jackets for temperature control.

Efficient Operation:

High shear efficiency reduces processing time by 30-50% compared to traditional mixers, while the bottom discharge valve ensures complete material evacuation.

Safety & Compliance:

Equipped with overload protection, emergency stop systems, and optional ATEX certification for explosive environments.

Technical Highlights

Utilizing “High Shear Homogenization” technology, the machinery achieves shear rates of 5,000–30,000 s⁻¹, enabling nano-scale particle dispersion. The rotor-stator geometry is optimized for laminar flow, maximizing energy transfer and minimizing heat generation. Precision-machined components ensure consistent tolerances, while optional variable-pitch impellers accommodate low- to high-viscosity formulations (10–1,000,000 cP).

Application Fields

Ideal for industries requiring ultra-fine mixing and emulsification:

Food & Beverage: Dairy products (yogurt, ice cream), sauces (ketchup, mayonnaise), beverages (plant-based protein drinks), baking ingredients (shortening).

Pharmaceuticals: Drug suspensions, ointments, and liposomes.

Cosmetics: Face cream, lotion, sunscreen.

Chemicals: Pesticide emulsions, coatings, and adhesives.

This machinery streamlines production while enhancing product stability, shelf life, and texture, making it a core asset for manufacturers prioritizing quality and efficiency in global markets.

vAll machines can be customized to meet your specific requirements. Contact us for more details!