Product Details

Working Principle

The Bottled Spray Sterilizer operates via a continuous, automated process. Bottles enter the machine on a conveyor system, where precision nozzles spray a calibrated dose of sterilizing agent (e.g., steam, hot water, or chemical disinfectant) directly onto the bottle surfaces—both exterior and interior (if accessible). The spray is engineered for uniform coverage, targeting hard-to-reach areas to eliminate bacteria, viruses, or spores. After the predetermined contact time, a rinse or air-dry cycle removes residue, ensuring bottles exit sterile and ready for subsequent packaging or filling operations. Process parameters (spray pressure, temperature, dwell time) are digitally controlled to maintain consistency.

Features

Automated Efficiency:

PLC-controlled system with a touchscreen interface enables seamless operation, minimizing manual intervention and human error.

Stainless Steel Construction:

Built with food-grade 304/316L stainless steel, ensuring corrosion resistance, easy cleaning, and compliance with FDA/HACCP standards.

Versatile Adaptability:

Adjustable nozzles and conveyor speed accommodate various bottle sizes (PET, glass, plastic) and shapes, supporting high-volume or batch production.

Energy & Resource Optimization:

Recirculation systems (for heat or disinfectant) reduce utility consumption, while precise spray targeting minimizes chemical waste.

Safety & Hygiene:

Enclosed design with interlock safeguards prevents operator exposure to sterilants, and a CIP (Clean-In-Place) option ensures thorough equipment sanitation between runs.

Technical Highlights

Precision Spray Technology:

High-pressure nozzles generate fine, uniform mist for complete surface coverage, verified through flow meters and pressure sensors.

Conveyor & Motion Control:

Variable-frequency drives (VFDs) enable smooth, stepless speed adjustment, while non-slip conveyors handle bottles gently to prevent breakage.

Integrated Automation:

Real-time monitoring of temperature, flow, and contact time ensures process validation, with data logging for quality traceability.

Hygienic Design:

Radius corners, sloped surfaces, and no dead legs eliminate biofilm accumulation points, facilitating rapid cleanup.

Application Fields

Ideal for industries where bottled product safety is critical:

Food & Beverage: Juice, dairy, sauces, beer, bottled water—sterilizing bottles pre- or post-filling to extend shelf life and prevent contamination.

Pharmaceuticals: Disinfecting vials, ampoules, or intravenous solution bottles to meet strict GMP (Good Manufacturing Practice) standards.

Cosmetics/Personal Care: Sanitizing containers for creams, lotions, or skincare products to prevent microbial growth.

Integrated into bottling lines, this sterilizer enhances overall process hygiene, reduces spoilage, and safeguards consumer health—critical for export markets with rigorous safety regulations.

vAll machines can be customized to meet your specific requirements. Contact us for more details!