Product Details

Working Principle

This production line works on a continuous flow principle. The raw or pre-treated food (for example, frozen French fries or breaded chicken) is transported into the system through an inlet conveyor. Then, it enters the frying chamber, where the edible oil is heated to a preset temperature, usually ranging from 160°C to 190°C. Driven by a mesh belt, the food moves through the oil for a preset duration, say 2 – 5 minutes for French fries. After the frying process, the food goes into a draining section to get rid of excess oil and finally moves to the packaging area. Meanwhile, the oil circulates through a filtration system to remove impurities, which helps extend the oil's service life and guarantees food safety.

Features

Full Automation:

It reduces the need for manual labor and avoids human errors, thereby improving production efficiency.

Precise Temperature Control:

Relying on a PLC-based system, it can maintain the temperature with an accuracy of ±1℃, ensuring uniform frying and consistent quality of the final products.

Energy Efficiency:

The insulated heating elements and heat recovery design work together to minimize the waste of energy.

Hygienic Design:

Made of food-grade 304/316L stainless steel with smooth surfaces and IP65-rated electrical components, it is easy to clean and meets the requirements of HACCP/ISO standards.

High Output & Flexibility:

With a processing capacity of 100–1000 kg/h (which depends on the specific model), it can be adjusted to handle various products by changing the speed and temperature settings.

Safety Features:

It is equipped with over-temperature protection, oil level sensors, and emergency stop systems to ensure safe operation.

Technical Highlights

Automatic Oil Filtration:

By performing periodic or continuous filtration, it removes carbonized particles, thus prolonging the oil's service life by 30%–50%.

Zone-Controlled Heating:

The frying tank is divided into 1–3 temperature zones, which optimizes the distribution of energy and avoids cold spots in the oil.

User-Friendly Interface:

An HMI touchscreen is provided, allowing users to store recipes, monitor the production process in real-time, and record data.

Modular Design:

It can be customized by adding optional modules, such as pre-heating, coating, or freezing integration units, to meet specific production needs.

Application Fields

It is perfect for global food manufacturers and exporters focusing on these product categories:

Frozen potato-based products, including French fries and hash browns;

Breaded protein items like chicken nuggets, fish sticks, and mozzarella sticks;

Various snacks such as donuts, chips, samosas, and spring rolls;

Ethnic foods, for instance, African fried pies, Asian dumplings, and Latin American empanadas.
This line is extensively used in countries like Ghana, Nigeria, the United States, Oman, Vietnam, etc. It can support efficient large-scale production for both domestic markets and international export, catering to diverse culinary requirements while ensuring safety and consistency.

vAll machines can be customized to meet your specific requirements. Contact us for more details!