Product Details

Working Principle

The Pulping Machine operates through a systematic process of feeding, crushing, screening, and discharging. Raw materials (fruits/vegetables) enter the hopper and are directed to a high-speed crushing assembly. Driven by a powerful motor, the crusher breaks down solids into fine particles. These particles then pass through a perforated screen; pulp flows outward via gravity or centrifugal force, while residue (skins, seeds, fibers) is compacted and discharged through a separate outlet. Adjustable screen apertures allow precise control over pulp texture, ensuring optimal separation efficiency.

Features

High Efficiency & Low Residue:

Optimized crushing and screening mechanisms maximize pulp yield (up to 95% extraction rate) while reducing residual waste.

Stainless Steel Construction:

Built with food-grade 304/316L stainless steel, ensuring rust-free operation, easy cleaning, and compliance with international hygiene standards (HACCP, FDA).

Versatile Adjustment:

Interchangeable screens (0.5mm-3mm apertures) accommodate diverse pulping needs (from smooth purees to coarse slurries).

Safety & Reliability:

Equipped with overload protection, emergency stop switches, and sealed bearings to prevent contamination.

Durable Design:

Heavy-duty frame and wear-resistant components (e.g., hardened crusher blades) ensure long-term operation with minimal downtime.

Technical Highlights

Core technologies include a variable-frequency drive (VFD) motor for speed control (30-120 RPM), precision-engineered screening systems with anti-clogging features, and a hermetically sealed pulp collection zone to maintain freshness.

The machine adheres to CE/ISO standards for mechanical safety and electrical stability, with options for PLC automation (touchscreen control, data logging) to enhance process consistency.

Application Fields

Ideal for:

Fruit Processing: Tomato, citrus, pineapple, berry pulps for sauces, jams, and juice blends.

Vegetable Industries: Pumpkin, carrot, potato purees for soups, baby food, or frozen ingredients.

Beverage Manufacturing: Extracting pulp from apples, mangoes, or cucumbers for smoothies/nectars.

Seasoning & Extracts: Preparing base pulps for condiments (e.g., chili paste, curry bases).
Suitable for small-to-large-scale operations (throughput: 100kg-3,000kg/h), this machine streamlines pulping while maintaining nutritional integrity, making it a cornerstone for food manufacturers worldwide.

vAll machines can be customized to meet your specific requirements. Contact us for more details!