Product Details

Working Principle

The semi-automatic jacketed kettle features a double-walled vessel: the outer jacket circulates steam or electrical heating medium, transferring heat to the inner pot containing raw materials. A motor-powered mixing paddle rotates at adjustable speeds (typically 10-100 RPM) to thoroughly blend ingredients. Operators control heating temperature (range: 30°C to 250°C), mixing speed, and operation duration via an electrical panel with digital presets. For discharge, the kettle tilts (manually for smaller models, or with gear-driven assistance for larger sizes) to release processed material, facilitating efficient batch-to-batch processing.

Features

Semi-automatic Operation:

An electrical control panel manages heating, mixing, and tilting (in applicable models), reducing manual labor while keeping operators in control of critical processes.

Food-Grade Construction:

Built with 304/316L stainless steel, ensuring corrosion resistance, easy cleaning, and compliance with global food safety standards (e.g., HACCP, GMP).

Flexible Heating Options:

Compatible with steam (for industrial sites with steam supply) or electrical heating (for regions without steam infrastructure), adapting to diverse utility conditions worldwide.

Robust Mixing System:

A heavy-duty motor (0.75-3kW) drives an anchor-type or propeller-type paddle, ensuring uniform mixing even for high-viscosity products like sauces or ointments.

Safety & Reliability:

Includes emergency stop buttons, over-temperature protection, and a sturdy frame structure for safe, long-lasting performance.

Technical Highlights

The equipment leverages jacketed vessel technology for indirect heating, optimizing heat distribution and energy efficiency (up to 85% heat transfer efficiency).

The mixing mechanism uses geared motor systems to deliver consistent torque, maintaining blending consistency across varying viscosities.

The electrical control system integrates thermal relays and digital temperature sensors for precise process monitoring.

Stainless steel fabrication follows sanitary design principles (e.g., welded crevice-free joints, smooth inner surfaces) to minimize bacterial growth risks.

For global compliance, control panels and electrical systems meet international safety standards (e.g., CE marking available upon request).

Application Fields

Ideal for food processing: cooking sauces, jams, soups, candy melts, or baking premixes; pharmaceuticals: mixing ointments, creams, or small-batch active ingredients; beverages: heating syrups or blending drink concentrates; and light chemical/condiment manufacturing: processes like pigment dispersion or vinegar reduction. Suitable for small factories, startups, research labs, or any facility requiring reliable, scalable batch processing with capacities ranging from 50L to 500L per batch.

vAll machines can be customized to meet your specific requirements. Contact us for more details!