Product Details

Working Principle

The CIP system operates through a closed-loop circuit, utilizing a central skid-mounted tank to circulate cleaning solutions (alkaline, acidic, or sterilizing agents) at controlled temperatures, flow rates, and durations. The process typically includes three key stages:

Pre-rinse: Removes loose soil with hot water.

Main wash: Circulates chemical solution to dissolve/degrade residues.

Final rinse: Eliminates all traces of cleaning agents with purified water.
Sensors monitor parameters (e.g., temperature, pH, conductivity) to ensure consistent cleaning efficacy, while a PLC-controlled system automates sequencing and data logging for compliance.

Features

Automated operation:

Integrated HMI (Human-Machine Interface) enables easy programming, real-time monitoring, and recipe management for different products/processes.

Sanitary design:

Seamless welds, sloped tank bottoms, and crevice-free surfaces prevent biofilm formation; compliance with international hygiene standards (3A, FDA, EHEDG).

Resource efficiency:

Optimized flow rates and recirculation minimize water/chemical usage (up to 50% reduction vs. manual cleaning); energy-saving insulation for hot water maintenance.

Modular scalability:

Single or multiple tank configurations (e.g., 1-tank for simplicity, 3-tank for simultaneous rinsing/washing) adapt to facility size and cleaning complexity.

Safety & validation:

Built-in interlocks prevent accidental operation; optional ATP (Adenosine Triphosphate) testing integrates to verify cleanliness post-cycle.

Technical Highlights

Control System:

PLC (Programmable Logic Controller) with HMI for intuitive operation; supports IoT connectivity for remote monitoring/troubleshooting.

Cleaning Chemistry Management:

Automated chemical dosing pumps ensure precise solution concentration; inline heaters (e.g., steam or electric) maintain optimal temperatures (up to 90°C).

Flow Assurance:

Centrifugal pumps with variable frequency drives (VFDs) regulate pressure/flow; turbine meters or electromagnetic flowmeters measure circulation rates.

Data Compliance:

Batch reporting, historical data storage, and password protection meet HACCP and FDA 21 CFR Part 11 requirements.

Application Fields

Specialized for food & beverage industries, including:

Dairy plants (tankers, pipelines, filling machines)

Beverage facilities (juice, beer, syrup lines)

Edible oil/refining equipment

Seasoning/sauce production systems
Also suitable for pharmaceutical (reactors, filling lines) and cosmetics (mixers, storage tanks) manufacturing, where sterile conditions and regulatory adherence are critical.

This CIP system balances efficiency, compliance, and longevity, making it an essential asset for global processing operations seeking to enhance productivity and product safety.

vAll machines can be customized to meet your specific requirements. Contact us for more details!