Product Details

Working Principle

The machine operates via a multi-head filling mechanism. Containers are fed into a turntable or linear track and positioned under the nozzles. Driven by a PLC system, nozzles align with containers (via descent or turntable movement). Liquids are then dispensed through precision valves—either pumped or gravity-fed—with each nozzle filling to a preset weight/volume (monitored by load cells or timed control). Upon completion, nozzles retract, and containers advance to downstream processes (capping, labeling). Sensors detect container presence/liquid levels, ensuring synchronization and triggering alerts for errors (e.g., missing containers).

Features

Precision & Efficiency:

Multi-head design (custom nozzle count) maximizes output; accuracy within ±0.2–0.5% via precision control.

Hygienic Design:

Food-grade stainless steel (316L for wet parts, 304 for frame) with smooth, easy-to-clean surfaces; complies with FDA/CE/ISO standards.

User-Friendly Operation:

Touchscreen HMI simplifies recipe management, parameter adjustment (filling speed/volume), and real-time monitoring.

Versatility:

Adapts to round/square containers of varied sizes (via adjustable clamping); handles low-to-medium viscosity liquids (edible oils, sauces, detergents, etc.).

Safety & Automation:

Emergency stop buttons, interlock guards, and automatic lubrication ensure safe, low-maintenance operation; error logs aid troubleshooting.

Sturdy Construction:

Heavy-duty frame reduces vibration for stable high-speed performance.

Technical Highlights

Drive & Control:

PLC (Siemens/Delta) with touchscreen HMI; servo/stepper motors for nozzle/valve actuation.

Filling Technology:

Volumetric or weight-based (with load cells); piston/rotary pumps ensure consistent dosing; filling speed reaches 2,000–3,000 bpm (based on nozzle count/viscosity).

Precision:

Load cells (weight-based models) or high-accuracy flow meters; calibrated via reference weights/volumetric tests.

Materials:

Wetted parts: 316L stainless steel + PTFE seals; non-wetted: 304 stainless steel/powder-coated steel (optional).

Power & Compliance:

380V/50Hz (customizable for 110V/60Hz); requires 0.4–0.6 MPa compressed air; conforms to CE, ISO 9001 standards.

Application Fields

Ideal for automated filling of low-to-medium viscosity liquids across industries:

Food & Beverage: Edible oils, syrups, sauces, dairy drinks, juices, carbonated beverages.

Chemical: Cleaners, lubricants, chemical reagents, essential oils.

Pharmaceutical: Oral suspensions, syrups, topical liquids.

Cosmetics: Toners, essential oils, body washes.

Compatible with container sizes from 50ml to 5 liters (via change parts), supporting flexible production for global markets.

vAll machines can be customized to meet your specific requirements. Contact us for more details!