Product Details

Working Principle

The machine starts by having disordered bottle caps loaded into a storage hopper. Then, a vibratory feeding system channels the caps into a lifting mechanism. In this mechanism, the caps are properly oriented (usually mouth - up or mouth - down) through controlled friction, gravity, or airflow as they move upward along a guided path. Sensors keep track of the cap level and flow, activating the feeding and lifting systems to ensure a continuous supply. Once the caps are aligned, they exit the machine and are conveyed to downstream capping equipment, thus streamlining the packaging process.

Features

Automated Labor Reduction:

It replaces manual cap handling, reducing the need for labor and minimizing errors.

Versatile Compatibility:

With adjustable components such as guides and chutes, it can accommodate a range of cap sizes, like the common 28mm, 38mm, and 63mm, making it suitable for various packaging applications.

Stable & Efficient Performance:

The robust mechanical design and precision control systems ensure consistent cap orientation and smooth transmission, even when operating at high output rates.

Easy Maintenance & Hygiene:

The modular structure simplifies cleaning and component replacement. Food - grade materials make sanitation easier.

User - Friendly Operation:

The intuitive control interface allows for quick setup. Safety features like emergency stop buttons and protective guards ensure safe operation.

Technical Highlights

The machine combines advanced vibratory technology for reliable cap feeding with a lifting mechanism that may use friction-driven belts, spiral conveyors, or airflow systems to achieve efficient vertical transport. Electrical control systems, like PLCs with frequency converters, enable precise regulation of speed and movement. Photoelectric sensors enable automatic detection of cap levels, ensuring uninterrupted operation. Built with 304/316L stainless steel, it meets strict hygiene requirements, and the modular design supports easy customization and maintenance.

Application Fields

This Bottle Cap Lifting Machine is extensively used in industries involved in the manufacturing of bottled products, including:

Food Industry: For products like sauces, jams, edible oils, and canned foods in plastic or glass bottles.

Beverage Sector: In production lines for mineral water, juice, dairy products, beer, and wine.

Pharmaceutical Field: For medicine bottles, such as those for syrups and bottled tablets.

Chemical Industry: In the packaging of solvents, lubricants, cleaning agents, and other bottled chemical products.

It is a crucial component in automated bottling lines as it facilitates efficient cap supply for capping machines and enhances the overall productivity of the production line.

vAll machines can be customized to meet your specific requirements. Contact us for more details!