Product Details

Working Principle

The Bottle Unscrambler operates through a multi-stage process. Bottles from a bulk container (e.g., a tub) enter a controlled-release zone, where mechanical or pneumatic guides gently separate overlapping units. Helical channels or rotating discs then align bottles into a single-file orientation. Sensors detect misaligned bottles (e.g., those on their sides) and either re-route or eject them to maintain uniform flow. The aligned bottles exit via a conveyor synchronized with downstream processes, ensuring continuous, jam-free operation.

Features

Versatility:

Quickly adapts to various bottle shapes (round, oval, square) via adjustable guides or size-specific components.

Hygienic Design:

Stainless steel construction with welded, coved joints prevents residue buildup; meets FDA/EC sanitation standards.

Efficiency:

PLC-controlled operations minimize downtime; optional touch-screen HMI simplifies speed and parameter adjustments.

Low Maintenance:

Energy-efficient motors and wear-resistant components reduce operational costs; real-time bottle counting available.

Technical Highlights

Drive Systems:

Servo motors + PLCs (e.g., Siemens/Schneider) enable dynamic speed matching with filling/capping lines.

Bottle Handling:

Patented helical rails or vacuum conveyors reduce breakage and scuffing.

Intelligent Control:

Photoelectric sensors monitor bottle position; advanced models use AI vision for auto-adjustment.

Customization:

Available in floor-standing or elevated designs; washdown-ready electronics optional.

Application Fields

Ideal for:

Food & Beverage (juices, dairy, sauces, beer/wine)

Pharmaceuticals (vials, syrups, IV solutions)

Cosmetics (shampoo, lotion, fragrances)

Industrial Chemicals (lubricants, adhesives)

Suitable for new installations or retrofits to boost productivity and reduce labor.

vAll machines can be customized to meet your specific requirements. Contact us for more details!