Counting Packaging Machine is an automated solution designed for precise counting and packaging of small-sized items like tablets, candies, hardware components, and more. Integrating advanced technologies such as servo motor drives, PLC control systems, and human-machine interface (HMI) operation, it delivers high-speed, high-precision packaging while ensuring minimal manual intervention. With a compact structure, user-friendly design, and adaptability to various packaging materials (e.g., aluminum foil, plastic film), this machine is ideal for food, pharmaceutical, hardware, and chemical industries, significantly improving production efficiency and product consistency.
Counting Packaging Machine is an automated solution designed for precise counting and packaging of small-sized items like tablets, candies, hardware components, and more. Integrating advanced technologies such as servo motor drives, PLC control systems, and human-machine interface (HMI) operation, it delivers high-speed, high-precision packaging while ensuring minimal manual intervention. With a compact structure, user-friendly design, and adaptability to various packaging materials (e.g., aluminum foil, plastic film), this machine is ideal for food, pharmaceutical, hardware, and chemical industries, significantly improving production efficiency and product consistency.
The machine operates through a coordinated process of counting, filling, sealing, and cutting. Items are first fed into a vibratory hopper or buffer, then pass through a counting mechanism (e.g., photoelectric sensors or mechanical counters) to achieve precise quantity control. The pre-made bags (or film) are pulled by a servo motor, formed into pouches via a bagging system, and items are dropped into the bag. Heat sealers then close the bag automatically, followed by cutting to complete individual packaging. The entire process is controlled by a PLC, ensuring synchronization and stability.
High Precision & Efficiency:
Equipped with advanced counting sensors, accuracy exceeds 99.9%, with packaging speeds up to 20-60 bags/minute (depending on item size).
Automated Operation:
Full automation from counting to sealing reduces labor costs and human errors, while HMI simplifies parameter settings and monitoring.
Versatile Compatibility:
Supports various packaging materials (thickness 0.04-0.12mm) and bag sizes (adjustable via digital settings, no need for tool changes).
Sturdy & Durable:
Stainless steel structure (SS304/SS316L) ensures corrosion resistance and easy cleaning, meeting food/pharma hygiene standards.
Servo Motor Technology:
Drives bag pulling, sealing, and cutting for stable, synchronized motion and speed adjustment.
PLC & HMI Control:
Omron/Siemens PLC ensures reliable data processing, while a 7-inch touchscreen enables intuitive operation, recipe management, and real-time fault diagnostics.
Counting Sensing System:
Photoelectric or ultrasonic sensors detect item quantities accurately, even for irregular shapes.
Widely used in:
Food Industry: Candies, cookies, coffee pods, dried fruits, seasoning packets.
Pharmaceutical Sector: Tablets, capsules, pills, medical accessories (e.g., syringes, bandages).
Hardware & Daily Goods: Screws, nuts, bolts, small toys, stationery items.
Chemical & Seed Processing: Small seed packets, chemical additives, pigment samples.
This machine not only streamlines packaging workflows but also enhances product presentation, making it a core asset for businesses aiming to boost productivity and meet international packaging standards.
vAll machines can be customized to meet your specific requirements. Contact us for more details!